35,000 Pullet Brooding & Rearing Housing Installation in Perak State, Malaysia

35,000 Pullet Brooding & Rearing Housing Installation in Perak State, Malaysia

Project Engineering Background & Verified Regional Location

This commercial poultry project is situated in Perak State, Malaysia (Malaysia's Primary Poultry Breeding Center). Designed and manufactured by Zhengzhou Shuohui Husbandry Equipment Co., Ltd. (originally founded in 2005 as Xingyang Jianghai Machinery Factory), this turnkey installation accommodates 35,000 Day-Old Chicks to 16-Week Laying Pullets. All equipment engineering strictly follows factory structural standards, utilizing heavy Q235B cold-drawn steel wire treated with certified hot-dip galvanization (minimum 275 g/m² zinc coating mass) to ensure an operational service life of 15 to 20+ years.

"Body weight curves remained perfectly synchronized throughout the 16-week brooding cycle. Flock uniformity reached 92.8% at point of lay transfer."

System Specifications & Factory Equipment Bill of Quantities (BOQ)

Shuohui's engineering department developed a customized CAD building floorplan tailored to the 12.0m (W) × 78.0m (L) × 3.8m (H) — Net cage line 68m + 10m equipment room. Key technical parameters and factory bill of quantities include:

  • Cage System & Model: 4-Tier Automated Brooding Cage (1200×625×600mm, 300 cm²/bird, 200 birds/set)
  • Cell Dimensions & Stocking Density: 1200mm (L) × 625mm (D) × 600mm (H), 200 chicks per set
  • Shed Building Geometry & Clear Height: 12.0m (W) × 78.0m (L) × 3.8m (H) — Net cage line 68m + 10m equipment room. Required building clear height: 3.8m shed clear height.
  • Cage Rows & Unit Allocation: 4 cage rows × 44 sets per row = 176 sets × 200 birds = 35,200 birds
  • Manure Removal & Egg Conveyor Systems: Continuous PP manure belts (1.5kW @ 1.1m/min) + variable frequency electromagnetic heating system + adjustable feed barriers
  • Automated Feeding & Watering: Height-adjustable troughs and nipple lines with drip cups. Drinking lines equipped with 360° cone valve stainless steel nipples, dedicated pressure regulators, and medicators.

Climate Control & Biosecurity Engineering

To protect flock health and maintain peak feed conversion efficiency under local climatic conditions, the installation integrates an intelligent environmental controller (such as our iEC1680 system with real-time 3D house monitoring). Negative pressure tunnel ventilation maintains static pressure at a stable 20 to 25 Pa, drawing air across 150mm thick high-efficiency evaporative cooling pads to achieve a wind-chill velocity of 2.2 to 2.6 m/s at bird level. This guarantees zero thermal dead spots across all cage tiers while keeping in-house ammonia concentrations strictly under 10 ppm.

Turnkey EPC Handover & Factory Consultation

From structural steel shed fabrication to mechanical assembly, electrical commissioning, and trial flock loading, Zhengzhou Shuohui provides full turnkey EPC delivery. Commercial poultry investors and integrator farm managers planning installations are invited to connect directly with our senior engineering team to receive customized 1:1 CAD poultry shed drawings and detailed equipment bill of quantities tailored to their specific regional land and climate.

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