Project Engineering Background & Verified Regional Location
This commercial poultry project is situated in Blitar, East Java, Indonesia (The Undisputed Table Egg Capital of Indonesia). Designed and manufactured by Zhengzhou Shuohui Husbandry Equipment Co., Ltd. (originally founded in 2005 as Xingyang Jianghai Machinery Factory), this turnkey installation accommodates 20,000 Commercial Laying Hens (Adhering to Single-House A-Type Max Limit). All equipment engineering strictly follows factory structural standards, utilizing heavy Q235B cold-drawn steel wire treated with certified hot-dip galvanization (minimum 275 g/m² zinc coating mass) to ensure an operational service life of 15 to 20+ years.
"In Blitar, open houses suffer from disease and heat stress. Shuohui’s 16m-wide, 4-row 5-tier A-type design with 4.4m shed height gave our 20,000 hens ideal ventilation without excessive power consumption. Peak production reached 95.4%."System Specifications & Factory Equipment Bill of Quantities (BOQ)
Shuohui's engineering department developed a customized CAD building floorplan tailored to the 16.0m (W) × 65.0m (L) × 4.4m (H) — Net cage line 55m + 10m equipment buffer. Key technical parameters and factory bill of quantities include:
- Cage System & Model: 5-Tier A-Type Stepped Layer Cage (Spec 2: 400×450mm, 40 birds/tier, 200 birds/set)
- Cell Dimensions & Stocking Density: 1950mm (L) × 400mm (D) × 450mm (H), 5 tiers, 200 birds per standard unit
- Shed Building Geometry & Clear Height: 16.0m (W) × 65.0m (L) × 4.4m (H) — Net cage line 55m + 10m equipment buffer. Required building clear height: 4.4m shed clear height (strictly adds 60cm to 3.8m base for 5-tier A-type convection).
- Cage Rows & Unit Allocation: 4 cage rows × 25 sets per row = 100 sets × 200 birds = 20,000 birds
- Manure Removal & Egg Conveyor Systems: Conveyor-assisted manure removal + manual/trolley feeding + soft rubber egg collection troughs
- Automated Feeding & Watering: Natural cross-convection supplemented by variable-speed gable fans. Drinking lines equipped with 360° cone valve stainless steel nipples, dedicated pressure regulators, and medicators.
Climate Control & Biosecurity Engineering
To protect flock health and maintain peak feed conversion efficiency under local climatic conditions, the installation integrates an intelligent environmental controller (such as our iEC1680 system with real-time 3D house monitoring). Negative pressure tunnel ventilation maintains static pressure at a stable 20 to 25 Pa, drawing air across 150mm thick high-efficiency evaporative cooling pads to achieve a wind-chill velocity of 2.2 to 2.6 m/s at bird level. This guarantees zero thermal dead spots across all cage tiers while keeping in-house ammonia concentrations strictly under 10 ppm.
Turnkey EPC Handover & Factory Consultation
From structural steel shed fabrication to mechanical assembly, electrical commissioning, and trial flock loading, Zhengzhou Shuohui provides full turnkey EPC delivery. Commercial poultry investors and integrator farm managers planning installations are invited to connect directly with our senior engineering team to receive customized 1:1 CAD poultry shed drawings and detailed equipment bill of quantities tailored to their specific regional land and climate.