71,680 Commercial Layer Battery Cage Complex (Two Houses) in Dong Nai Province, Vietnam

71,680 Commercial Layer Battery Cage Complex (Two Houses) in Dong Nai Province, Vietnam

Project Engineering Background & Verified Regional Location

This commercial poultry project is situated in Dong Nai Province, Southern Vietnam (Vietnam's Undisputed Livestock & Poultry Capital). Designed and manufactured by Zhengzhou Shuohui Husbandry Equipment Co., Ltd. (originally founded in 2005 as Xingyang Jianghai Machinery Factory), this turnkey installation accommodates 71,680 Commercial Laying Hens (Two Identical 35,840-Bird 4-Tier H-Type Houses). All equipment engineering strictly follows factory structural standards, utilizing heavy Q235B cold-drawn steel wire treated with certified hot-dip galvanization (minimum 275 g/m² zinc coating mass) to ensure an operational service life of 15 to 20+ years.

"Dong Nai integrators demand strict biosecurity and digital climate tracking. Shuohui’s iEC1680 controller and 4-tier H-type cages maintain steady 20 Pa static pressure. Daily egg breakage is just 0.38%."

System Specifications & Factory Equipment Bill of Quantities (BOQ)

Shuohui's engineering department developed a customized CAD building floorplan tailored to the Two Houses, each 12.0m (W) × 94.0m (L) × 4.2m (H) — Net cage line 84m + 10m equipment room. Key technical parameters and factory bill of quantities include:

  • Cage System & Model: 4-Tier H-Type Battery Cage (HFCD401A, 80 kg/set)
  • Cell Dimensions & Stocking Density: 1200mm (L) × 1200mm (D), 32 birds/tier, 128 birds per 4-tier set
  • Shed Building Geometry & Clear Height: Two Houses, each 12.0m (W) × 94.0m (L) × 4.2m (H) — Net cage line 84m + 10m equipment room. Required building clear height: 4.2m shed clear height (machine frame 3.31m).
  • Cage Rows & Unit Allocation: Per House: 4 cage rows × 70 sets = 280 sets × 128 birds = 35,840 birds (Total 71,680 birds)
  • Manure Removal & Egg Conveyor Systems: Continuous PP manure belts (1.5kW @ 1.1m/min, Φ150mm drum) + longitudinal egg belts (0.75kW @ 1.7m/min) + central cross conveyor direct to egg grading room
  • Automated Feeding & Watering: Dual-speed travelling feed carts (0.75kW @ 6m/min), iEC1680 intelligent 3D climate control platform. Drinking lines equipped with 360° cone valve stainless steel nipples, dedicated pressure regulators, and medicators.

Climate Control & Biosecurity Engineering

To protect flock health and maintain peak feed conversion efficiency under local climatic conditions, the installation integrates an intelligent environmental controller (such as our iEC1680 system with real-time 3D house monitoring). Negative pressure tunnel ventilation maintains static pressure at a stable 20 to 25 Pa, drawing air across 150mm thick high-efficiency evaporative cooling pads to achieve a wind-chill velocity of 2.2 to 2.6 m/s at bird level. This guarantees zero thermal dead spots across all cage tiers while keeping in-house ammonia concentrations strictly under 10 ppm.

Turnkey EPC Handover & Factory Consultation

From structural steel shed fabrication to mechanical assembly, electrical commissioning, and trial flock loading, Zhengzhou Shuohui provides full turnkey EPC delivery. Commercial poultry investors and integrator farm managers planning installations are invited to connect directly with our senior engineering team to receive customized 1:1 CAD poultry shed drawings and detailed equipment bill of quantities tailored to their specific regional land and climate.

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