Project Engineering Background & Verified Regional Location
This commercial poultry project is situated in Kumasi, Ashanti Region, Ghana (The Commercial Poultry Hub of Ghana). Designed and manufactured by Zhengzhou Shuohui Husbandry Equipment Co., Ltd. (originally founded in 2005 as Xingyang Jianghai Machinery Factory), this turnkey installation accommodates 35,840 Commercial Laying Hens. All equipment engineering strictly follows factory structural standards, utilizing heavy Q235B cold-drawn steel wire treated with certified hot-dip galvanization (minimum 275 g/m² zinc coating mass) to ensure an operational service life of 15 to 20+ years.
"With feed prices high in Kumasi, Shuohui’s calibrated 6 m/min hoppers deposit exact 115g daily rations per bird with zero spillage, saving our farm over over 15% in daily feed tonnage in feed costs."System Specifications & Factory Equipment Bill of Quantities (BOQ)
Shuohui's engineering department developed a customized CAD building floorplan tailored to the 12.0m (W) × 94.0m (L) × 4.2m (H) — Net cage line 84m + 10m equipment room. Key technical parameters and factory bill of quantities include:
- Cage System & Model: 4-Tier H-Type Battery Cage (HFCD401A, 80 kg/set)
- Cell Dimensions & Stocking Density: 1200mm (L) × 1200mm (D), 32 birds/tier, 128 birds per 4-tier set
- Shed Building Geometry & Clear Height: 12.0m (W) × 94.0m (L) × 4.2m (H) — Net cage line 84m + 10m equipment room. Required building clear height: 4.2m shed clear height (machine frame 3.31m).
- Cage Rows & Unit Allocation: 4 cage rows × 70 sets per row = 280 sets × 128 birds = 35,840 birds
- Manure Removal & Egg Conveyor Systems: PP manure removal belts (1.5kW @ 1.1m/min, Φ150mm drum) + longitudinal egg belts (0.75kW @ 1.7m/min) + cross manure conveyor (1.5kW)
- Automated Feeding & Watering: Automated travelling hopper feed carts (0.75kW @ 6m/min), cutting feed wastage by >15%. Drinking lines equipped with 360° cone valve stainless steel nipples, dedicated pressure regulators, and medicators.
Climate Control & Biosecurity Engineering
To protect flock health and maintain peak feed conversion efficiency under local climatic conditions, the installation integrates an intelligent environmental controller (such as our iEC1680 system with real-time 3D house monitoring). Negative pressure tunnel ventilation maintains static pressure at a stable 20 to 25 Pa, drawing air across 150mm thick high-efficiency evaporative cooling pads to achieve a wind-chill velocity of 2.2 to 2.6 m/s at bird level. This guarantees zero thermal dead spots across all cage tiers while keeping in-house ammonia concentrations strictly under 10 ppm.
Turnkey EPC Handover & Factory Consultation
From structural steel shed fabrication to mechanical assembly, electrical commissioning, and trial flock loading, Zhengzhou Shuohui provides full turnkey EPC delivery. Commercial poultry investors and integrator farm managers planning installations are invited to connect directly with our senior engineering team to receive customized 1:1 CAD poultry shed drawings and detailed equipment bill of quantities tailored to their specific regional land and climate.