Project Engineering Background & Verified Regional Location
This commercial poultry project is situated in Sharqia Governorate, Nile Delta, Egypt (Egypt's Foremost Commercial Poultry Governorate). Designed and manufactured by Zhengzhou Shuohui Husbandry Equipment Co., Ltd. (originally founded in 2005 as Xingyang Jianghai Machinery Factory), this turnkey installation accommodates 59,904 Commercial Laying Hens (Matching Factory Luoyang Kaisheng 6-Tier Standard). All equipment engineering strictly follows factory structural standards, utilizing heavy Q235B cold-drawn steel wire treated with certified hot-dip galvanization (minimum 275 g/m² zinc coating mass) to ensure an operational service life of 15 to 20+ years.
"During 44°C summer heatwaves in Sharqia, our 6-tier house maintained 26°C with 2.5 m/s wind speed across all 6 tiers. Shuohui’s 6.8m shed height prevented any heat pocketing at the top tier."System Specifications & Factory Equipment Bill of Quantities (BOQ)
Shuohui's engineering department developed a customized CAD building floorplan tailored to the 12.0m (W) × 106.0m (L) × 6.8m (H) — Net cage line 94m + 12m equipment room deduction. Key technical parameters and factory bill of quantities include:
- Cage System & Model: 6-Tier H-Type Battery Cage with Intermediate Galvanized Catwalk (HFCD401A)
- Cell Dimensions & Stocking Density: 1200mm (L) × 1200mm (D) × 6 tiers. 192 birds per 6-tier set
- Shed Building Geometry & Clear Height: 12.0m (W) × 106.0m (L) × 6.8m (H) — Net cage line 94m + 12m equipment room deduction. Required building clear height: 6.8m shed clear height (equipment bare frame 5.53m, with Catwalk 6.4m).
- Cage Rows & Unit Allocation: 4 cage rows × 78 sets per row = 312 sets × 192 birds = 59,904 birds
- Manure Removal & Egg Conveyor Systems: Multi-tier PP manure belts (2.2kW @ 1.1m/min) + longitudinal egg belts (1.5kW @ 1.7m/min) + vertical egg elevator tower + 1 cross manure (1.5kW) + 1 inclined loader (1.5kW)
- Automated Feeding & Watering: Dual-speed travelling feed carts (0.75kW @ 6m/min), 150mm evaporative cooling pads with 50-inch cone fans. Drinking lines equipped with 360° cone valve stainless steel nipples, dedicated pressure regulators, and medicators.
Climate Control & Biosecurity Engineering
To protect flock health and maintain peak feed conversion efficiency under local climatic conditions, the installation integrates an intelligent environmental controller (such as our iEC1680 system with real-time 3D house monitoring). Negative pressure tunnel ventilation maintains static pressure at a stable 20 to 25 Pa, drawing air across 150mm thick high-efficiency evaporative cooling pads to achieve a wind-chill velocity of 2.2 to 2.6 m/s at bird level. This guarantees zero thermal dead spots across all cage tiers while keeping in-house ammonia concentrations strictly under 10 ppm.
Turnkey EPC Handover & Factory Consultation
From structural steel shed fabrication to mechanical assembly, electrical commissioning, and trial flock loading, Zhengzhou Shuohui provides full turnkey EPC delivery. Commercial poultry investors and integrator farm managers planning installations are invited to connect directly with our senior engineering team to receive customized 1:1 CAD poultry shed drawings and detailed equipment bill of quantities tailored to their specific regional land and climate.